HomeMy WebLinkAbout2012-12-19 Council Packet - Work Session"V llaye with a Past, C# with a Future"
210 Fidalgo Avenue, Kenai, Alaska 99611 -7794
Telephone: 907 - 283 -7535 / Fax: 907 - 283 -3014
www.ci.kenai.ak.us
Council Work Session
Retrofit Energy Assessment for Loans (REAL) Program
City of Kenai, Building Energy Upgrades and Retrofit Project
Wednesday, December 19, 2012, 5:OOP.M. - 6:30 P.M.
Kenai City Council Chambers
REAL Program
II. Building Energy Upgrades and Retrofit Project
A. City Hall
B. Public Safety Building
C. Recreation Center
D. Senior Center
E. Airport Terminal
F. Vintage Pointe
G. Waste Water Treatment Plant
III. Discussion /Questions
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•) I Ln d:
Overview
The Auger Monster is a robust and affordable wastewater
screen which combines three of J WCE's finest technologies - a
grinder, a fine screen and a compactor. It removes trash and
unwanted solids, so the treatment plant runs more efficiently
and life is easier for operators and managers.
First, a powerful Muffin, Channel or Macho Monster® grinder
shreds clumps of rags, clothing and debris. Next, solids are
captured by a perforated screening trough and removed
by a rotating auger. As solids are removed, dual wash water
zones clean off fecal material. The auger then conveys solids to
the discharge point where the integrated compactor (optional)
squeezes out water before depositing the cleaned and dried
material into a dumpster.
The cleaner, more compact discharge keeps odors to a mini-
mum and lowers disposal costs, as less water and fecal mate-
rial are sent to the landfill.
With the Auger Monster,
`1 wastewater screen-
ing couldn't get any
10 1, )' easier -it's the only one
that's all -in -one!
Auger pivots and swivels out of the
channel -a JWCE Exclusive!
Features & Benefits
Dual- Shafted Grinder
• Proven Muffin Monster grinding technology
• Shreds long, stringy material to prevent wrapping
• Breaks -up clumps for more efficient washing
Spiral Lifting Screw
• Solids are removed while soft organics are washed back
into the channel through a perforated screen
• Various perf sizes: 2, 3 or 6mm
Cleaner Screenings Discharge
• Integrated spray wash launders screenings and removes
fecal material for cleaner discharge and reduced odors
Modular Headworks System
• Integrates high -flow grinding, screening, washing and
dewatering technology
• Placement in existing channel with little or no civil work
• Easy installation in outdoor locations
Easy Access, Pivoted Auger
• The auger is mounted to a tilt and swivel point for easy
removal and servicing.
• Operators can easily bring the screening trough, auger
brush and auger conveyor to deck level for inspection
Automated PLC Monitoring and Controls
• Auto load sensing and reversing protects the system
• Adjustable, differential run times for optimal
solids removal and operating life
• Auger "fail- safe" mode ensures system continues running
even if electronics are disabled
lwc
Environmental®
Trust Monster Quality,
Auger Monster
Model ACE • Single Drum
3.7 kW grinder motor. 0.75 kW drum motor. Immersible
and other electric type motors are optional. 1.5 kW TEFC
auger motor. Minimum channel depth from 660mm and up
- based on frame height. 480mm unit shown. Flow based
on optimum channel conditions.
Height
Pivot
Support
Ultrasonic I
Level Detector
Variable Length
Pivot Lift
Point Shown with freme and coven
Spray Wash
System Inlet
25mm NPT
Ultrasonic Level
Detector
a
Influent
Model
B
mm
C
mm
D
mm
W -Min. Channel Width
w/o frame mm
W -Min. Channel Width
w/ frame mm
Flow Capacity
nnYh
ACE1810 -480
779
592
2808
610
762
342
ACE2410 -480
922
738
3177
610
762
465
ACE3210 -480
1122
938
3546
610
762
636
ACE4010 -480
1322
1135
3915
610
762
807
ACE5010 -480
1576
1389
4285
610
762
1029
ACE6010 -480
1840
1653.
4648
610
762
1261
' Please consult factory for final applications assistance.
Auger Monsters discharging into a
horizontal conveyor
Two auger conveyors converge
Auger Monsters and cross conveyor
Auger Monster
Model AGE • Grinder and
3.7 kW grinder motor. Immersible and other electric
type motors are optional. 1.5 kW TEFL auger motor.
Minimum channel depth from 660mm and up -
based on frame height. 285mm unit shown. Flow
based on optimum channel conditions.
I
Model
B
mm
C
mm
D
mm
W- Min.
Channel Width'
w/o frame mm
W- Min.
Channel Width`
w/ frame mm
Max
Flow
m -/h
AGE1800 -170
749
556
2159
305
'406
146
AGE2400 -170
895
708
2530
305
406
194
AGE3200 -170
1092
911
2899
305
406
258
AGE4000 -170
1295
1114
3269
305
406
331
AGE5000 -170
1549
1368
1 3638
305
406
435
AGE6000 -170
1813
1622
3999
305
406
552
AGE1800 -285
749
556
2402
406
559
168
AGE2400 -285
895
708
2762
406
559
223
AGE3200 -285
1092
911
3139
406
559
298
AGE4000 -285
1295
1114
3499
406
559
382
AGE5000 -285
1549
1368
3853
406
559
505
AGE6000 -285
1813
1622
4203
406
559
642
AGE1800 -480*
724
583
2721
610
762
200
AGE2400 -4801
901
762
3096
610
762
274
AGE3200 -4801
1092
952
3461
610
762
359
aid lonsnn lo .„.y .n. ..„n. n......rusn, -- —.
tAveOeble only with Macho Monster mobe10018, 0024 or 0032
Vertical Auger Monster
Model AGV a Vertical Screening System
3.7 kW grinder motor. Immersible and other
electric type motors are optional. 1.5 kW TEFC
auger motor.
i
Model AGV
Wall mounted screening basket
with spiral lining screw and a
patented rompectinn zone
Model
A
inches (mm)
B
inches (mm)
C
inches (mm)
Max Flow
MGD
ImVh)
AGV1800 -285
876
1,058
1,822
95
AGV2400 -285
1,022
1,204
1,968
110
AGV3200 -285
1,219
1,401
2,165
142
AGV4000 -285
1,422
1,604
2,368
158
'Please consult factory in, final dpptc.Y.na aaslatance.
High Flow Screening
Muffin Monstet -
Anger Monster
Model ALE • Auger - No Grinder
1.5 kW TEFC auger motor. Immersible and other
electric type motors are optional. Minimum
channel depth from 660mm and up - based on
frame height. 285 shown with optional Screenings
Washer Monster®.
Vanab
Model
A
mm
W - Min. Channel
Width - mm
Flow Capacity
ma/h
ALE1800 -170
1364
305
265
ALE2400 -170
1735
305
345
ALE3200 -170
2103
305
456
ALE4000 -170
2475
305
566
ALE5000 -170
2843
305
707
ALE6000 -170
3207
305
1 854
ALE1800 -285
1497
406
339
ALE2400 -285
1867
406
440
ALE3200 -285
2242
406
579
ALE4000 -285
2611
406
716
ALE5000 -285
2981
406
893
ALE6000 -285
3346
406
1078
ALE1800 -480
1683
610
542
ALE2400 -480
2053
610
694
ALE3200 -480
2423
610
902
ALE4000 -480
2792
610
1107
ALE5000 -480
3162
610
1370
ALE6000 -480
3526
610
1646
'Please consult lactory /or Nnalapplica[ ions assistance.
Solids captured and removed by auger
Discharge into optional bagger
Operation
1) Solids and trash suspended and conveyed
in the flow enter the grinder section.
2) Solids are captured in the central cutter
stack for size reduction. Even small solids,
such as paper and cotton products, are cap-
tured and ground up.
3) Ground solids enter the perforated screen-
ing zone and are lifted out by the inclined
auger. High - pressure wash water cleans the
solids and removes the soft organics, flushing
them back into the flow.
4) Washed screenings are conveyed to deck
level, then compacted (optional), dewatered
and deposited into a dumpster or a bagging
system (optional).
Cleaner, More Compact
Auger Monster discharge is cleaner, drier and more compact. The Auger Monster has become a favorite among wastewater
operators and managers since it makes the headworks area cleaner, less time consuming and less expensive to operate.
Flow from grinder to auger
Replaceable auger brush keeps
perforated screen clean and
helps transport solids.
Materials of Construction
Channel Frame: Stainless steel
Cutters and Spacers: Through- hardened
for strength, case - hardened for durability
and surface- ground for uniformity
Shafts: Heat treated hexagonal steel
End Housings and Covers: Ductile Iron
Seal Faces: Tungsten Carbide on Tungsten
Carbide
Auger Spiral: Alloy steel
Photo Gallery
Debris is Washed and Liked to the Discharge Point via
Spiral Lift
A Muffin Monster Breaks Up Solids
An Auger Shown with an Insulation
Blanket and Bagger
Vertical Auger Monster
Auger Monster in a Prison Site
Debris Moving up the Spiral Lift
Flow from Grinder to Auger
Auger Monster Options
Screen Sizes
• 2, 3 or 6 mm perforated screens
Efp
Conveyor Options
• Convey discharged solids vertically, horizontally or at an angle.
• Sluice conveyor
Patented Compaction zone
• Compactor at the end of the auger compresses material to
save on transport and disposal fees
i
Electric motor JWCE exclusive.
high- efficiency
Immersible motor
Motors
• Single or Multi -drive
• Electric motor: 3.7, 7.5 kW
• Explosion proof electric motor: 3.7, 7.5 kW
• Exclusive Immersible Motor: 3.7, 7.5 kW
Extended Motor Shaft
• Drive shaft extension puts motor above the
highest overflow level. Available in 152mm
increments.
Overflow Bar Screens
• Stainless steel bars attached to frame inhibit
solids from passing during an overflow
event.
Trust Monster Quality-
re" ' =Rar
Touch Screen
Controller
Extended
shaft
Bagger
Heat Blanket
Headquarters
290 Paularino Ave.
Costa Mesa, CA 92626 USA
Phone: +949-833-3888
Fax: +949-833-8858
jwce ®jwce.com
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High -tech Controllers
Conveyor Compaction zone
. Enclosure options: NEMA 4x 304 stainless
steel; NEMA 4x 316 stainless; NEMA 7
Dual Shafted Grinder
explosion proof
• Various cutter stack heights to fit your channel and flow
• Dual motor option allows independent
requirements
operation of the cutter stack and drum
• Multiple cutter options
Discharge Bagger
• High -flow side rails
• Screenings can be collected inside a
• Channel Monstere with high -flow screening drum
plastic bag affixed to the end of the
discharge chute
• Operator simply pulls the trash bag from
the ring and ties it off
Cold Weather System
• Heat tracing and insulation blanket inhibit
t
freezing
• High performance is assured in colder
climates
• Operates outdoors, no need for a
building or covering
30000 Grinder 40000 Grinder Channel Monster
Option Option Option
Trust Monster Quality-
re" ' =Rar
Touch Screen
Controller
Extended
shaft
Bagger
Heat Blanket
Headquarters
290 Paularino Ave.
Costa Mesa, CA 92626 USA
Phone: +949-833-3888
Fax: +949-833-8858
jwce ®jwce.com
20121WC Envircnmvibl. MOEy Banta.. eM...... G.a. l9cililiea v ttglalxo]Ey Ill to ISOiW12MB 410x1915 OM0. JM 1,1— 1Q.nO On, UK4�.,.bIEs.1NIp0 Fie Xg1200B. U S. N. e,,, 4.0, EN0; N,,,
:.3 R. 1.. W115 .95f.W<15,418.0.:9.x5385:5.5511 M; 6170,0!9: 0392,900; 7,955.6]0: 7,x0.095: 7,081171; 7095.405; 7,WM2: RE37,0WE: P 7NOE:REIOAE2;Rse.948E AtlJYOnaI patents pnOmq vdIMema4wul patarM el5o epFJy. IgM 12A<1